LightGateTM for DLP Projection


Setting higher standards for TIR- and RTIR-Prism Assemblies


New competence has enabled Materion Balzers Optics to improve the standards in LightGateTM manufacturing (a.k.a. TIR- and RTIR-Prisms). Our bonding technology reduces the air-gap height to 2 μm and provides complete air-gap sealing, resulting in less longterm image degradation by preventing dust or gas from enterning the gap. Precision blackening technology allows accurate positioning and patterning of the absorbtive paint. And envisioning a growing market, all processes have been automated to meet high quality standards at very large production volumes.

Setting higher standards for TIR- and RTIR-Prism Assemblies


Benefits

  • Reduced air-gap height for better image contrast
  • Sealed air-gap to keep out dust
  • Narrow bonding line for large clear aperture
  • Precision blackening with patterning capability
  • Large glass selection
  • Automated manufacturing for reliable high volume production
  • Integration of lens or other optical or mechanical parts possible
  • Customized design



Applications

  • Various projector types using DLP technology
  • Pico- and Embedded Projectors
  • Business-, Education- and Large Venue Projectors
  • LED Projectors
  • Laser Projectors
  • Hybrid Laser-Phosphor Projectors
  • Other DLP based applications


Technical Data

Dimensions

Available for DLP chip sizes from 0.2” to 0.47”
(other sizes upon request)


Materials

Wide selection, including high-index glass


Thin Film Coating

High-transmissive, large angle
AR coating


Air-gap

Minimum 2 μm ± 1 μm,
partially or completely sealed


Glue area

Max 1.3 mm from edge


Blackening

Precision patterning of high absorbing black paint


Black paint stability

>120°C


High-volume capacity

Automated manufacturing


System schematic – LED projector system with Lightgate™
Fig. 1: TIR prism configuration
Fig. 1: TIR prism configuration
Fig. 2: RTIR prism configuration
Fig. 2: RTIR prism configuration
Fig. 3: LightGate™ (TIR configuration) top-view
Fig. 3: LightGate™ (TIR configuration) top-view
Transmittance – RTIR configuration, N-SF10 glass
Reflectance – RTIR configuration, N-SF10 glass